Automatic Melamine Powder Batching Machine With Precision Weighing And PLC Control System
The Automatic Melamine Powder Weighing & Dosing Machine is specially designed for accurate material preparation in melamine tableware manufacturing. It provides automatic powder weighing, portion control and material discharge, helping manufacturers achieve consistent molding material quantities for every production cycle.
With a PLC-based control system and touchscreen operation interface, the machine allows operators to set and monitor weighing parameters conveniently. The weighing system can be configured according to different product weights and production requirements.
It is suitable for melamine moulding compound, urea moulding compound and other compatible molding powders used in compression molding applications.
Main Features
- Accurate Powder Weighing: High-sensitivity weighing components help control the required amount of molding powder for each batch.
- Automatic Operation: The machine integrates feeding, weighing and discharging processes to reduce manual material handling.
- PLC Touchscreen Control: A user-friendly touchscreen interface makes parameter setting and machine operation simple and convenient.
- Flexible Weighing Range: The weighing capacity can be configured for different tableware sizes and product weights.
- Stable Material Dosing: Consistent powder portions help maintain uniformity during subsequent preheating and compression molding processes.
- Production Line Integration: The equipment can be incorporated into melamine tableware production lines and connected with upstream or downstream machinery.
- Customized Configuration: Machine dimensions, weighing capacity, voltage and control functions can be adjusted according to customer requirements.
Technical Specifications
| Item | Specification |
|---|
| Equipment Type | Automatic Powder Weighing & Dosing Machine |
| Suitable Material | Melamine Moulding Compound / Urea Moulding Compound |
| Weighing Range | 10g–5000g, customizable |
| Weighing Accuracy | ±0.1g–±1.0g |
| Control System | PLC + Touchscreen HMI |
| Operation | Automatic |
| Weighing Method | Electronic Load Cell |
| Power Supply | 220V / 380V or customized |
| Application | Melamine Tableware Manufacturing |
| Customization | OEM / ODM available |
Working Principle
The molding powder is supplied to the weighing system through the feeding mechanism. Once the preset weight is reached, the feeding process is automatically controlled by the PLC system.
The accurately measured material is then discharged into the designated container or transferred to the next stage of production. Operators can adjust the target weight and other operating parameters through the touchscreen interface.
This automatic process reduces dependence on manual weighing and helps improve material consistency throughout the production process.
Application
This weighing and dosing equipment is commonly used for the preparation of molding materials for:
- Melamine plates
- Melamine bowls
- Melamine trays
- Melamine cups
- Melamine dishes
- Other compression-molded tableware
- Urea moulding compound products
It is particularly useful for factories requiring repeatable powder portions and efficient material preparation.
Advantages for Manufacturers
Improved Production Consistency: Accurate material portions help keep the amount of molding compound consistent from one production cycle to another.
Reduced Manual Labor: Automatic weighing and discharge operations reduce repetitive manual weighing work and improve overall workflow efficiency.
Easy Parameter Adjustment: The PLC touchscreen system allows operators to change weighing settings according to different products and production requirements.
Adaptable to Different Products: The configurable weighing range makes the equipment suitable for products with different sizes and molding material requirements.
Easy Production Line Integration: The machine can be customized to match the layout and operating requirements of an existing melamine tableware production line.
Customization Service
Different customers may have different product weights, workshop layouts and production capacities. Therefore, we can provide customized solutions based on actual production requirements.
Customization options may include:
- Weighing capacity
- Machine dimensions
- Hopper configuration
- Discharge arrangement
- Electrical voltage
- PLC control program
- Touchscreen interface
- Production line connection
- Special feeding requirements
Customers can provide their product weight, molding material type and production requirements for equipment configuration.
Why Choose This Machine?
The automatic weighing system combines precise material measurement with intelligent control, making it a practical solution for modern melamine tableware factories.
Compared with conventional manual weighing methods, the automated system can provide better repeatability, simplify operation and improve the efficiency of material preparation.
The machine is designed with industrial production environments in mind and can be configured to work with different melamine molding processes.
Frequently Asked Questions
Q1: What materials can be weighed by this machine?
A: It is mainly designed for melamine moulding compound and urea moulding compound used in tableware and compression molding production.
Q2: Can the weighing range be customized?
A: Yes. The weighing range can be adjusted according to the customer's product weight and production requirements.
Q3: Is the machine fully automatic?
A: The machine is designed for automatic feeding, weighing and material discharge, with operating parameters managed through the PLC control system.
Q4: Can the machine be connected to our existing production line?
A: Yes. The machine structure and control configuration can be customized for integration with suitable upstream and downstream equipment.
Q5: What control system does the machine use?
A: The standard configuration uses PLC control with a touchscreen HMI for parameter setting and operation.
